4X4REVIEW.COM - ATV's: Suit Of Armor, Part 2


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By Rick Webster

Page: 1 - Introduction 2 - Installation 3 - Post-Testing Impressions

Suit Of Armor, Part 2 - Installation Notes

Front & Rear Bumper Installation
Installation of both bumpers took about 30 minutes and only required a few simple hand tools.
Suzuki, in usual form, designed these bumpers during the design phase of the quad itself, which means the fit and form are perfect, and everything lines up nicely, installs easily, and it quite stout.
However, as with our previous installation of the skid plates and shrouds, the instructions were inadequate and required a significant amount of guesswork to figure out how and where the bumpers mount. Once you figure it out, installation is as simple as removing a handful of OE bolts, and bolting the unit into place.

Front Bumper Installation

Start by removing the OR nuts and bolts
Push the front bumper into place and loosely install the bolts
Once everything is aligned, tighten the bolts to the recommended torque settings provided in the instructions
Admire your work

Rear Bumper Installation

The stock configuration for our KingQuad. Note how the muffler shroud is bent - this won't be an issue any more.
Remove the four OE bolts from the KingQuad.
Position the new rear bumper into place. An extra set of hands is helpful at this point to steady the bumper.
Place the washer and spacers into the rear bolt section of the bumper and slide the bolt into place. Loosely install the bolt.

Install the front set of washers and spacers, along with the bolt. REALLY small hands make this job easier. Loosely install the bolt.
With the bumper aligned, start snugging the bolts
Check for proper alignment and make changes as necessary. Torque the four bolts per directions.
Admire your work

Page: 1 - Introduction 2 - Installation 3 - Post-Testing Impressions