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The 425hp Beast aka Mighty Mouse

Mighty Mouse, Part 1 of 5

Mighty Mouse Motor
Our poor project vehicles. Each of them has literally seen, hundreds of modifications over the years. To make matters worse, our job is to give the products we test a royal beat-down each time we bolt or weld on a new component. To add insult to injury, the foundation of our test mules (think: engine, transmission, etc.) take the same beating, but get none of the glory – a truly thankless job. Which brings us to our 5-part feature article – You too can build a 400+ horsepower, reliable engine in your spare time.

 

About 10 years ago I installed a TBI fuel injected Chevy 350 motor and a Turbo 350 transmission into our FJ40 – both of which were freebies. The engine had been swapped in and out of other vehicles since 1986 and I lovingly named it my ‘mystery motor’, since the innards and mileage were completely unknown. To this day, I still couldn’t tell you if it is a 2 or 4 bolt-main engine, and aside from adding oil to it every few years and conducting the minimally required maintenance, nothing had changed and it served us well.

It was on our last trip to Moab, UT for the Easter Jeep Safari, that the years of punishment began to show the effect on the mystery motor.  I came off the top turnbuckle on several hard-core trails specifically selected to give a few new products a good beating, and the mystery motor started showing signs of its age. A few more valve rattles, a little more blue smoke from the tailpipe, and a recent, notable lack of power are all this poor motor was capable of producing. It is now time for a new mill to be transplanted and, as the saying goes, “Go big, or go home”.

Might Mouse Motor

Our old, mystery motor

Mighty Mouse Motor

Our new, 425 HP engine

I made the decision to build my own engine for various reasons that I’ll speak to later in this article. Nonetheless, I enlisted the help of real experts and our good friends at GM Performance Parts, Lunati, Holley and PSC (Performance Steering Components) to pick their brains. After several days of dialogue, questions and technical discussions, they finally convinced me to build, with their help, a 400+ horsepower, 383 cubic inch, fuel injected, Chevy stroker motor. This mighty mouse motor will be adorned with the finest components Holley, Lunati and GM Performance Parts as well as  a few other power adding superstars.

Here are the highlights of the motor specs, but as I mentioned, we’ll break this article into a 5-part feature to not only tell you what we built, but why and how we built it, step-by-step. Consider this engine-building guide our gift to you, our fellow 4-wheeling friends.

Engine Highlights: 

  • GM Performance Parts 383 Stroker Block, 1-piece rear main seal, 4-bolt main – part # 88962516
  • GM Performance Parts Serpentine Accessory Drive System w/out A/C – part # 12497697
  • Lunati fully balanced rotating assembly
  • Lunati “SledghammerSledgehammer” Forged steel stroker crank
  • Lunati “Voodoo” cam, roller rockers, push rods, double-roller timing chain and lifter set
  • Holley Stealth Ram multi-port fuel injection system – Part #: 91603211
  • Holley aluminum 2.02 heads – Part #: 300-552-1
  • Holley billet aluminum high-performance distributor
  • Pro-Tru aluminum flat-top pistons
  • High Performance engine bearings
  • MSD Ignition 8.5 mm super-conductor plug wires

 

Part 1 – Design Plans & Engine Prep

Sure, we could have ordered a turn-key engine to drop into our ailing FJ40, but we wanted to build our own mill for a variety of reasons. First, we wanted to show you that almost anyone can build their own engine. Second, there’s a level of gratitude and pride that you will have when a buddy or onlooker says “wow, that’s a sweet engine!”, and you reply “thanks, I built it myself”. Third, we could design an engine that fits our specific needs, instead of getting an engine that someone else designed.

With that said, we put our call into GM Performance Parts and Holley to have discussions about our needs, which were quite simple; We wanted a small block Chevy engine primarily because of its reliability. The availability and the low cost of parts were primary reasons too. We also wanted a motor that started its power curve at low rpm’s, had gobs of power on tap at high rpm’s for our occasional mud runs and sand dune blasts, and would provide years of trouble-free service – oh yeah, it had to run on pump gas too.

Holley and Lunati ultimately put together a very extensive and comprehensive set of engine components that would make up our project mighty mouse motor. Shortly thereafter, the components started showing up at the 4X4REVIEW shop and the project formally began.

After the GMPP 383 block showed up, we loaded it up and took it over to our friends at Schmidt’s Automotive in Indianapolis, IN – a famous speed shop that builds engines ranging from direct OE replacements to 1,500 HP nitrous-burning monster mills for top-fuel dragsters. The GMPP crate motor comes ready to assemble, but given that this engine would have the finest components available from Holley and Lunati, and we wanted a perfect build, we decided to have Schmidt’s give it the royal treatment. Schmidt’s performed several key services to our block, such as:

  • Align Hone – ensuring that the crank journals are perfectly true and honed.
  • Bore and Hone – Schmidt’s bored the cylinder walls .030” over and then honed them to exacting standards
  • Block True Deck – Schmidt’s took a few thousandth’s of an inch off of the deck (the part where the heads are bolted to) of the engine to ensure it was perfectly square
  • Jet Clean – they then cleaned the mill with special solvents and cleaning systems to ensure that even microscopic amounts of metal shavings were no longer present.

While Schmidt’s was at it on our mill, we had them install new cam bearings and check all clearances on the block, since the connecting rods for a 383 stroker motor swing wider and can come in contact with the cylinder skirts, causing catastrophic failure – never a good thing. The engine is now fully prepped and ready for assembly.

Mighty Mouse Motor
Yes, crate motors do indeed come in crates
Mighty Motor Mouse
The GMPP Serpentine Accessory Drive System
Mighty Motor Mouse
The GMPP Chevy 383 small-block stroker engine
Mighty Motor Mouse
Lunati rotating assembly, Wiseco pistons, Holley aluminum heads, etc.
Mighty Motor Mouse
Schmidt’s performing an engine boring process
Mighty Motor Mouse
More Schmidt’s machine work being performed
Mighty Motor Mouse
Our new engine. Just kidding, this is one of Schmidt’s top-fuel, dual-stage nitrous monster motors
Mighty Motor Mouse
A sneak-peek at our new Mighty Mouse Motor

Next article… Part 2, The Lower Engine Build

GM Performance Parts
Web: www.gmperformanceparts.com
Holley Performance Products Inc.
1801 Russellville Rd.
Bowling Green, KY 42101
Phone: 270 782-2900
Fax: 270 781-9940
Phone (Tech): 270 781-9741
Web: www.holley.com

 

Lunati
11126 Willow Ridge Drive
Olive Branch, MS 38654
Phone: 662-892-1500
Fax: 662-890-6309
Web:
www.lunatipower.com

 

Wiseco Performance Products
7201 Industrial Park Blvd.
Mentor, OH 44060-5396
Phone: 1-800-321-1364
Fax: 440-951-6606
Web: www.wiseco.com

 

ATK Engines
1102 West North Carrier Parkway
Grand Prairie, TX 75050
Phone: 866-721-2315
Email: salesdesk@high-performance-engines.com
Web: www.high-performance-engines.com

 

The Horsepower House
251 New Porter Pike Rd
Bowling Green, KY
Phone: 270-792-2399?

 

Steve Schmidt Racing Engines
8560 E. 30th Street
Indianapolis, IN 46219
Toll Free: 1-800-957-7223
Phone: 317-890-7178
Fax: 317-890-1829
Web: www.steveschmidtracing.com 

 

PSC Motorsports
11468 S FM 730
Azle, TX 76020
Phone: 817.270.0102
Web: www.pscmotorsports.com

 

 

 

About Rick Webster

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